Establishment of Data Acquisition and analysis software on a conventional Heat Treatment process -pit type carburizing furnace process facility and salt bath hardening furnaces . Successfully established data acquisition, data analysis, process improvement, Failure analysis, CAPA, process/repeatability and control for a Mining tool manufacturing Industry
Sai Deepa Rock Drills (pvt) LTD, Hyderabad, IndiaMining Tool Manufacturer
Continuous carbo Nitriding furnace facility for manufacturing of Self Drilling hardened screws. Total revamping of the furnace to increase the production capacity . Established carbo-nitriding using LNG as a media gas and LPG for enrichment a new combination of gas atmosphere with proper Carbon potential control. Established a full fledged Metallurgical testing procedure for ensuring life of screws
PRIMA FASTENERS , RAJKOT, INDIA
Established Continuous Heat treatment facility for Bearing race Hardening and tempering, Continuous annealing furnace , Metallurgical testing Laboratory established production, Material handling, Hot forging, validation and approvals as per customer requirement at Scion Exports, Jaipur
SCION EXPORTS PVT LTD, JAIPUR, INDIAAgrasen Engineering Ltd, Jaipur India
Establishment of a new line of Heat treatment facility for a continuous heat treatment furnace for Heat treatment of various automotive components using a Mesh Belt furnace. Continuous mesh belt furnace with a pre-wash, drier, Hardening , quenching and post cleaning facility. Implementation of CQI Heat treatment quality system. Facilities Induction Hardening, Through Hardening, Carbo-nitriding, tempering , polishing, etc
PRECISION HEAT TREATERS & ENGINEERS INDIA PVT LTD, COIMBATOREL G Balakrishnan & Bros, Reynolds chains LTD, etc
Established a Heat treatment facility for Fastener manufacturer. Continuous Hardening furnace with capacity of 1000Kg per hour. Furnace make Sanyung , Taiwan. Facility with pre-wash, drying, Hardening, quenching , post cleaning and tempering on a single line. Process establishment, CQI9 Heat treatment system implementation, Metallurgical testing lab procedures, Component validation at customer end, customer audit and approvals
M.K.Fasteners, BangaloreHyundai, Ford, Bosch, Toyota Boshuku, GM, TVS, etc
Metallurgy Simplified helped us stabilize our sealed-quench furnace line by redesigning the atmosphere control strategy and tightening dew point management. Their approach was practical: data-first, root-cause driven, and aligned to shop-floor realities. We saw measurable improvement in case depth consistency, a significant reduction in distortion-related rejections, and a much cleaner audit trail for process compliance.
Rohan MehtaPlant Head - Heat Treatment Operations
